{"id":7829,"date":"2022-07-18T17:13:04","date_gmt":"2022-07-18T17:13:04","guid":{"rendered":"https:\/\/staginggembah.wpengine.com\/?page_id=7829"},"modified":"2025-06-10T11:56:11","modified_gmt":"2025-06-10T16:56:11","slug":"production-management","status":"publish","type":"page","link":"https:\/\/gembah.com\/services\/production-management\/","title":{"rendered":"Production Management"},"content":{"rendered":"\n\n
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Production Management\r\n<\/h1>\n\n

Manufacturing operations management is about making sure the final product matches the designs, and the production schedule is met.<\/p>\n\n \n \n

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Keep Your Production on Point<\/h2>\n

Even if you have the best factory in the world, you could end up with a shipment of defective products if you don\u2019t take precautions. What do you do if 20%, 50% or 90% of your product is unsellable? Can you get the factory to replace it? Can you wait months for the new shipment to arrive? In that case, what you really need is a time machine.<\/p>\n

Production and operations management is absolutely essential to ensuring your product comes out right. Our inspectors are your on-the-ground representatives, analyzing your product\u2019s quality run just as you would. They oversee the entire production process, so you can stay focused on building your brand at home.<\/p>\n \n <\/div>\n\n\n<\/div>\n\n\r\n\r\n

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Production Management<\/h3>\r\n \r\n

A Crash Course in Quality Control<\/h2>\r\n\r\n \r\n \r\n \r\n

Ahead of the full production run, our team visits the factory in-person to collect and review samples, conduct testing, and keep you constantly up to date. When manufacturing begins, we return at multiple points for quality control analysis, and send you a report with photos and videos. You track your production and make recommendations based on what\u2019s happening in real time from your office (or home\u2026 or the beach).<\/p>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n <\/div>\r\n\r\n <\/div>\r\n\r\n<\/div>\n\n\r\n\r\n

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Step 1<\/h3>\r\n \r\n

Production Sample<\/h2>\r\n\r\n \r\n \r\n \r\n

By the time the assembly of your product is rolling, you will already have received a production sample from the factory. Assuming that came out right, they get to work on completing the order. We\u2019ll work with you to determine the possible points of failure so we can test them upon our return.<\/p>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n <\/div>\r\n\r\n <\/div>\r\n\r\n<\/div>\n\n\r\n\r\n

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Step 2<\/h3>\r\n \r\n

Design & Functionality<\/h2>\r\n\r\n \r\n \r\n \r\n

Once about 80% of the order is complete, our testers come back for a design and functionality scan. We visually inspect it while taking photos and videos so you can see the results in real time. Then the testers use it how a customer would, checking that it functions as intended.<\/p>\r\n\r\n \r\n

We go beyond the basics, down to the packaging. Most third-party testers won\u2019t package a product up then drop it off a ladder. Ours will, because your product is going to have to survive some rough handling before it makes it to you then the customer. We send you videos of these tests so you can see for yourself. If we find defects at any point, we can work with the factory to resolve the issue and replace the damaged goods.<\/p>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n <\/div>\r\n\r\n <\/div>\r\n\r\n<\/div>\n\n\r\n\r\n

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Step 3<\/h3>\r\n \r\n

Final Quality Check<\/h2>\r\n\r\n \r\n \r\n \r\n

After the order is 100% complete, we check your products before you go through the expense of having them shipped. We get deep into the details\u2013\u2013down to checking the spelling on all the packaging. If the production run passes quality standards, it\u2019s good to go. If not, we sort it out.<\/p>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n \r\n \r\n \r\n <\/div>\r\n\r\n <\/div>\r\n\r\n <\/div>\r\n\r\n<\/div>\n\n\n

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A Necessary Precaution<\/h2>\n

Managing the manufacturing process during production is the only way to be certain your entire order comes together as planned. Evaluating and testing products early on lets us fix potential defects before your entire production run is complete.<\/p>\n

Our inspectors follow AQL standards when determining whether the quality of the factory\u2019s output is acceptable. These are the internationally accepted criteria, which means the manufacturer is obliged to comply whenever we demand they replace defective products and increase the overall quality of the production.<\/p>\n \n <\/div>\n\n\n<\/div>\n\n\n

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